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LVAD Pump Controller and Battery Pack

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Omnica’s initial engagement was for packaging the client’s blood pump controller with a design that passed a number of challenging requirements. In parallel, we designed a rechargeable battery pack system. The project included fully functional prototypes, production part design and documentation.

Our involvement evolved to include pump design evaluation, new feature development, testing and troubleshooting consultation programs.

IZI Autoloader

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Now common in both the medical and motion picture industries, Omnica helped pioneer radio opaque and retro-reflector markers used in medical telemetry and motion capture applications. DFMA and manufacturing fixtures were also developed for prototyping quantities during development.

M-PACT Plaster Saw

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M-PACT® American Orthopedic™ Cast Cutter by M-PACT®, is a heavy-duty, rugged, specialized tool that’s ideal where more than five casts are removed per day. Lightweight, yet powerful, fast and durable. Easy to operate. Quiet operation. Better balance decreases user fatigue. Hexagonal blade mounting system provides positive blade drive and prolongs blade life. Choose plaster or synthetic cast blades. 6.5 lbs.

Gastroscope

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We designed and built prototypes of this improved ergonomics, reduced price point, gastroscope handle subassembly in a compressed time frame to meet a show introduction deadline.

Becton Dickenson – Sharps Collectors

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One of the most visible projects that Omnica has developed was the family of Becton Dickinson locking sharps collectors that are found in healthcare facilities everywhere. Engineering the tipping point for a .5cc syringe and casting accurate, functional prototypes from silicone soft tooling were two of many challenges confronted and overcome.

Custom Tablet

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Before PC tablets were commonplace (c. 1999), a software company engaged Omnica to design and fabricate a prototype special-purpose tablet to demonstrate its product. Omnica’s Industrial Design, electronics team and rapid prototyping machine shop teamed up to produce a beautiful titanium limited production device to excellent reviews.

Medical Cart

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Production Fixtures

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Part of ‘Phase 3: Production Engineering’ often includes the design and fabrication of assembly and testing fixtures. Omnica has built hundreds of these using in-house engineering and fabrication resources.